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> Our Operations > Manufacturing
Manufacturing

We Make It Better

A strong focus on the markets we serve, ongoing investment in our operations, and a commitment to innovation allow Shaw to manufacture products that meet our customers’ current and future needs. Our industry leadership is rooted in our proven ability to be responsive to constantly evolving preferences and quickly adopt new technology. Serving a diverse range of customers offers ample learning opportunities, helping us build our expertise in manufacturing high-quality, reliable products that can be delivered when and where they are needed.

  • Faster production and reduced cost

Data-Driven Efficiency

Leveraging advanced data analytics, we continuously improve production processes, enhancing efficiency and reducing costs. By implementing order prediction models, we optimize our inventory management, ensuring that we produce what is needed when it is needed. This approach not only speeds up our delivery times but also allows us to pass along cost savings to our customers. Our data-driven strategies empower us to make informed decisions, continuously improving our operations and maintaining our competitive edge in the market.
  • Improved performance

Superior Quality Control

Our commitment to quality begins in the product development stage, where we rigorously test performance through our accredited labs. During manufacturing, we employ methodologies such as Lean and Six Sigma to minimize defects and drive continuous improvement. Our stringent quality control systems ensure that we exceed industry standards, achieving over 99% accuracy in meeting quality benchmarks. Our low claims rate is a testament to our robust processes that detect and address nonconformities before products reach our customers. In the rare event that a product fails to meet expectations, we take immediate action to rectify the issue, prioritizing customer satisfaction.
  • Anticipate needs

Anticipating Market Needs

Our comprehensive analysis of customer behavior and market trends enables us to stay ahead of the curve. We utilize customer feedback, market research, and industry benchmarking to inform our product and service development. This proactive approach allows us to identify opportunities for enhancing the customer experience and to develop products that meet evolving market demands. With over 37,800 SKUs, we offer a diverse range of products tailored to various applications, markets, and channels. Our ability to anticipate and respond to customer needs ensures that we remain a preferred partner in the industry.
  • Investing in our operations

Strategic Investments

Our strong financial foundation allows us to invest significantly in our manufacturing capabilities, enhancing efficiency, reducing costs, and improving product quality. Over the past five years, we have invested more than $1.5 billion in U.S. manufacturing, enabling us to implement cutting-edge technologies and processes. These investments drive our ability to meet customer demands effectively and maintain our leadership position in the market. By continuously upgrading our facilities and operations, we ensure that we can deliver superior products and services that align with our customers' needs.
  • Streamline processes through manufacturing

Modernized Processes

We prioritize efficiency and safety in our manufacturing operations by investing heavily in automation and robotics. These advancements improve the ergonomics and throughput of our fiber manufacturing processes, ultimately reducing lead times and enhancing product quality. Automation also creates more highly skilled job opportunities for our associates, reducing the physical intensity of their work. Our commitment to modernizing our processes ensures that we remain competitive and capable of meeting the demands of a dynamic market.
  • Meet growing demand for resilient products

Hard Surface Manufacturing

Our recent investments in resilient manufacturing reflect our commitment to addressing the increasing demand for Solid Polymer Composite flooring. By expanding our resilient manufacturing capabilities in the U.S. and sourcing high-quality materials globally, we offer a broad range of products that meet the highest performance standards. This balanced approach allows us to provide innovative and durable flooring solutions that cater to diverse customer needs. Our focus on resilient manufacturing underscores our dedication to quality and our ability to adapt to market trends.

About Shaw

Shaw Industries Group, Inc. is a leader in flooring and other surface solutions designed for residential housing, commercial spaces and outdoor environments. Leveraging strengths in design, innovation and operational excellence, the company takes a people-centered, customer-focused, and growth-minded approach to meet diverse market needs. It creates differentiated customer experiences through its expansive portfolio of brands: Anderson Tuftex, COREtec, Shaw Floors, Patcraft, Philadelphia Commercial, Shaw Contract, Shaw Sports Turf, Shawgrass, Southwest Greens, Watershed Geo and more. Headquartered in Dalton, Georgia, Shaw is a wholly owned subsidiary of Berkshire Hathaway, Inc. with more than $6 billion in annual sales and 18,000 associates worldwide.

© 2024 Shaw Industries Group, Inc., a Berkshire Hathaway Company

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